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Optima vT High Versatility Leak Tester

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Product description
Leak testing versatility at your fingertips.
Optima vT offers Uson’s industry-leading reliability and advanced leak testing technology in a highly configurable and versatile tester. A comprehensive user interface puts control and information directly in your hands via the large, clear touch screen display. Optima is also available with both local (A3) and network (A3N) advanced authorization and authentication software upgrades to enable FDA 21 CFR Part 11 compliance guidelines.
The Optima vT is designed with utmost versatility in mind. Mounting options include standard and custom cabinets, flat panels, articulated pendants and more. Testing techniques include pressure decay, differential pressure decay, mass flow measurement, burst and occlusion testing and many others. At the heart of the Optima vT is Uson’s powerful TCU2, the second-generation Test Control Unit offering unparalleled flexibility in each test channel. The TCU2 allows up to four high resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity. Incredibly, a single channel Optima vT tester can test up to four independent cavities simultaneously while the two-channel tester can handle up to eight, allowing for significant cost advantages.


Sensor Types

Differential pressure
Electrical current
Electrical volts

Laminar flow
Load cell
LVDT
Mass flow 
Pressure
Temperature

Channels


Max Channels-Design (2)

Synchronous
Independent
Coordinated



Test Methods

Back Pressure Flow
Burst (Pressure)
Continuous Flow
Crack (Upstream/Downstream)
Differential Mass Flow
Differential Vacuum Decay
Exercise/Fluff
Flow
Force Decay
Laminar Flow
Mass Flow Test
Occlusion (Blockage)
Pressure Decay
Pressure Rise
Seal Creep
Sealed Component
Vacuum Burst
Vacuum Decay






 Description
USON’S TCU2 provides unlimited leak and flow test design.
This second generation Test Control Unit offers unparalleled flexibility in a single test channel. TCU2 allows up to four high-resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity.Just like other Uson products, the Optima vT comes equipped with a comprehensive software toolbox that simplifies test setup and communication. It even includes pre-loaded common test types, allowing you to quickly add the necessary information about your part and fine-tune and optimize the test to perfection.
Leak testing innovation for the most demanding applications.
With a choice of one or two test channels, optional enclosures, a wide range of test types and custom pneumatics, the Optima vT takes versatility in leak testing to a new level. For demanding applications, choose high flow valves for fast filling larger volumes, or specify Uson’s proprietary differential pressure transducer for utmost sensitivity and repeatability. Even use two channels to test two cavities or parts simultaneously to reduce cycle time.Don't compromise on reliability and performance. Choose Optima vT for unparalleled leak testing technology, versatile configuration options, and a user-friendly interface that puts control and information directly in your hands.
Advanced security features for 21 CFR part 11 compliance.
The Optima vT is now available with  A3N (Advanced Network Authorization and Authentication)   A3 (Advanced Authorization and Authentication) .  The A3 upgrade option offers advanced security features including user authentication through individual passwords or roles and the ability to log and monitor changes to parameters which enables compliance with standards such as 21 CFR Part 11 (U.S), MHRA/EU Annex 11 and others. Click below to learn more about advanced security feature upgrade options.
  

Solutions for ISO 80369-7 compliance enablement.
Working closely with our luer connector manufacturing client’s quality assurance and regulatory affairs teams, we’ve developed  ISO 80369-7 testing solutions  using our  Optima vT  tester’s powerful PROGRAM JUMP, MATH and STEP functions.  The Optima vT provides automated program steps, complex calculations and register entries, eliminating the scope for human error and enabling ISO 80369-7 & ISO 80369-20 compliance.
Flow & Pressure




Flow Range:
0 to 560 lpm std
 


Pressure Range:
Vacuum to 1500 psig std




Communications



Communications:

RS-232 ports / tester


4



 

Host USB 2.0 ports


5




Profibus




Modbus serial




Ethernet IP




Profinet






DeviceNet










Inputs/Outputs:

Max Decision Sensors / tester

8


 

Max Sensors / channel

4




A/D resolution (bits)

24




Max Analog Outputs / tester

2




Max Analog Outputs / channel

1




Analog Output bits

16




Maximum 24V DC discrete digital inputs / tester

64




Valve Control signals / tester


12 / channel





Maximum 24V DC discrete digital outputs / tester

48




Discrete digital outputs / channel

12




Digital I/O Expansion option

16 in/16 out 32 in/32 out and requires relays for valves




Two-handed start support (software based)







Digital I/O Voltage Level
24vdc







  Local Area Network:


RJ 45 Ethernet ports

2



Logging to a networked disk






Emailed alerts







Physical Characteristics




Physical Characteristics:

Size (H*W*D) Inches


*10 x 14 x 5




Weight lbs
15



Color Display size
15"



Color Display pixels
1024 x 768



Touch screen display




Touch scroll control pad




Front-panel membrane buttons
5



Front-panel run / program key




Front panel start/abort buttons
*



NEMA 12




Remote pneumatics chassis




Test Ports
Custom



Calibration Ports
Custom



Test port style
Per Design



Pendant Style Remote Control








  Data:


Accept/ Reject / Total Counts





Min/Max Test Result




Average Pass/Reject Result




Standard Deviation of all test results




Range of test results




Pressure versus time plot




 
User Interface



  User Interface:


Real time clock






Program select via Digital Inputs






Start / Abort via Digital inputs






Bar code input & control






Auto Comp & Auto Cal






Temp Comp (Pressure change)






Temp Comp (Temp change)






Q-DAS interface






Regulator – closed loop control






In-field configuration






Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2






Parts Grading






Auto Run Mode






Conditional Program Jumps






Accept/ Reject Step Markers – Continuous with timeout





Accept/ Reject Step Markers - Pulsed





Software



  Software:


Operating System Software


Unix Based




Run/Program security key







Password protection








Hard Disk








Addressable Programs

199




Internal Test Result storage (test cycles)

100,000+




Sequence


Jumps within a test, optional jumping and grading within a channel, conditional wait on input, math steps




Sensor Calibration
Software zero & span with option of multi-point linearization per analog input.



Step Editing




Math steps



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